Latest Products https://www.emcoengineering.co.in Latest Products Sat, 24 Jul 2021 12:44:30 +0530 en-us https://www.emcoengineering.co.in Air Jet Mill https://www.emcoengineering.co.in/air-jet-mill.htm https://www.emcoengineering.co.in/air-jet-mill.htm Tue, 12 Jan 2021 00:00:00 +0530 Industrial Dryers https://www.emcoengineering.co.in/industrial-dryers.htm https://www.emcoengineering.co.in/industrial-dryers.htm Tue, 12 Jan 2021 00:00:00 +0530 Mixer and Blenders https://www.emcoengineering.co.in/mixer-and-blenders.htm https://www.emcoengineering.co.in/mixer-and-blenders.htm Tue, 12 Jan 2021 00:00:00 +0530 Ribbon Blender https://www.emcoengineering.co.in/ribbon-blender.htm https://www.emcoengineering.co.in/ribbon-blender.htm Tue, 12 Jan 2021 00:00:00 +0530 Ribbon Blender Blending powders is one of the oldest unit-operations in the solids handling industries. For many decades powder blending has been used just to homogenize bulk materials. Many different machines have been designed to handle materials with various bulk solids properties. On the basis of the practical experience gained with these different machines, engineering knowledge has been developed to construct reliable equipment and to predict scale-up and mixing behaviour. Ribbon blenders are designed with stationed U throughout the length and internal ribbons which are various types based on different product line to mix. Double Cone Blender https://www.emcoengineering.co.in/double-cone-blender.htm https://www.emcoengineering.co.in/double-cone-blender.htm Tue, 12 Jan 2021 00:00:00 +0530 double cone blender the double cone blender is an efficient and versatile machine for mixing dry powder and granulates uniformly. two-thirds of the volume of the cone blender is filled to ensure proper mixing. double cone blender is used for pharmaceutical, food, chemical and cosmetic products, etc. these machines are extensively used in the pharmaceutical industry to granulate and blend medicated powders. it is also the best way to mix very heavy and abrasive products for total discharge of product with minimal retention. blender features multi shear deflector plates for the improved blending efficiency of free flowing powders and granules. salient features  the conical shape at both ends enables uniform mixing and easy discharge. the cone is statically balanced to avoid any excessive load on the gear box and motor.  while the powder can be loaded into the cone through a wider opening, it can be discharged-through a mucon valve or a slide valve. depending upon the product, paddle-type battles can be provided on the shaft for better mixing.  maximum care has been taken ensure safe operation of the unit. it can also be operated through a timer. the contact parts are made of either s.s. 304 or 316 l.  flame-proof motor can be supplied as option. Planetary mixer https://www.emcoengineering.co.in/planetary-mixer.htm https://www.emcoengineering.co.in/planetary-mixer.htm Tue, 12 Jan 2021 00:00:00 +0530 Planetary Mixer Planetary mixers are an ideal mixer for the products of different viscosities, densities, shapes & proportions. The major uses include the production of latexes, dispersion & micro — dispersion of Chemicals, Explosive & agricultural pesticide formulations. It is suitable for mixing / blending powders as well as through mixing of ointments, creams, lotions, toothpastes, resins, Slurries, ceramics, colors, pigments, rubber & other compounds.   Planetary mixers consist of a single r double blade with a high speed dispersion blade (Emulsifier / Homogenizer) Intimate & homogeneous mixing of products is achieved by planetary motion of beaters & centrally located high speed dispersion blade for vacuum jacketed mixer units. They are used in many process operations Ike Homogenization, Dispersion, Emulsification, Grinding , Dissolving, Chemical reaction, Cell disruption & Coagulation Capacity - 3 to 2500 liters Plough Shear Mixer https://www.emcoengineering.co.in/plough-shear-mixer.htm https://www.emcoengineering.co.in/plough-shear-mixer.htm Tue, 12 Jan 2021 00:00:00 +0530 Ploughshare Mixer Ploughshare Mixers (or plow mixers) operate on the principle of a mechanically generated fluid bed with three dimensional movement of the product. They provide excellent solutions for mixing materials like powders, powders with liquids, and heavy paste. Homogenous mixing of materials with varying densities, flow-properties, particle sizes and structures is achieved in quick time.   It is a high-performance horizontal turbulence ploughshare mixer for solids and powders ideal for intense and fast mixing, suitable for all types of products, including very disperse granulation and densities.   Features : Short mixing time. Repetitive, reproducible and scalable mixing. Low maintenance required. Large lateral inspection and maintenance doors. Capacities from 100 up to 6000 liters. Batch-wise operation.   Option : Internally mirror polished Ra ≤ 0.6 µm (Grit 360). Externally matte or mirror polished. Heating/cooling jacket. Design under pressure and/or vacuum – see dryer and reactor. Mixing, disruption and chopping intensifiers. Wall to wall discharge outlet available. Sanitary design according to cGMP, validatable FDA. Continuous mixing. Pilot plant models available. ATEX execution officially certified for internal zone 0/20. Charging and dosing systems for solids. Electronic weighting. Formulation systems. Packing systems. Sigma Mixer https://www.emcoengineering.co.in/sigma-mixer.htm https://www.emcoengineering.co.in/sigma-mixer.htm Tue, 12 Jan 2021 00:00:00 +0530 Sigma Mixer Sigma mixers are deal heavy duty mixer which can be used in Explosive /Chemical as well as Food processing industry. The bowl is made of heavy steel plate making it a rugged heat proof unit, This is especially useful for bulky material and additional thinning prior to discharge. Tangential blades are supplied with differential speeds. Bow Is provided with Jacket for temperature control. Mixers can be designed for vacuum operations. Sanitary construction is provided or food and pharmaceutical procedures.   Features : Sigma Mixer is a Batch type Mixer Blades are made from sold steel depending on application. Designed to obtain thorough mixing of high viscosity materials Blades are machined to keep minimum equal gap between through walls and blades. Shaft seal is provided by PTFE breaded gland rope to prevent leaking from blade ends. Safety Guards and Gills are provided for maximum safety in sigma mixers Vacuum Tray Dryer https://www.emcoengineering.co.in/vacuum-tray-dryer.htm https://www.emcoengineering.co.in/vacuum-tray-dryer.htm Tue, 12 Jan 2021 00:00:00 +0530 Is suitable for drying of thermal sensitive materials easily resolved, polymerized or deteriorated under higher temperature. Sterilization can be conducted prior to the drying process, during which no matter is allowed to enter the product. Static vacuum dryer eliminates the configuration damage of the drying materials, there fore widely used in pharmaceutical, chemicals and foodstuff etc,. vacuum Tray Dryer is the most commonly used batch dryer. They are box-shaped and loaded and unloaded via a door (two doors on the larger models).   Vacuum Tray Dryers are used mainly for drying of high grade, temperature and oxygen sensitive products. Highly suitable for drying hygroscopic substances, which are dried to very low residual moisture, content level. Frequently vacuum drying cabinets are the sole possibility for drying lumpy, glutinous products or products of low pomposity.   Standard models range from 4,6,12,24,48 to 96 trays.   Features of Vacuum Tray Dryer :   All contact parts are made out of SS304 / SS316 / SS316L quality material in GMP models and mild steel externals with stainless steel internals in the standard model Hollow pad type heating shelves which are easily removable for maintenance Condenser and condensate receiver fixed on the dryer body or stand alone for remote installation Fully welded skirt on vacuum dryer body for flush mounting through the wall. External fluid heating of dryer with protective panels in stainless steel or mild steel powder-coated Dedicated fluid heating and circulating systems. These can be steam or electrically heated. Fluid heating systems are available for water as well as thermic fluid (for temperature requirements above 95 oC) Validation ports and nitrogen purge nozzles Can be designed to customers specification requirements Steam sterilisable models available Double door loading available for large models. PSI LAB Air Jet Mill https://www.emcoengineering.co.in/psi-lab-air-jet-mill.htm https://www.emcoengineering.co.in/psi-lab-air-jet-mill.htm Tue, 12 Jan 2021 00:00:00 +0530 r & d model or qualifying model emco has designed this new and compact lab model for r & d purpose and also it acts as a qualifying model for the higher size production models. the latest designed computational fluid dynamics (cfd) is a branch of fluid mechanics that uses numerical analysis and data structures to solve and analyze problems that involve air flows. computers are used to perform the calculations required to simulate the interaction of carrying medium with surfaces defined by boundary conditions. this subsequently improved geometry of the milling chamber and ring integrated nozzles have led to a very narrow psd (particle size distribution). documentation to support fda validation design qualification (dq) operation qualification (oq) factory acceptance test (fat) installation qualification (iq) performance qualification (pq) features of jet mill - emco psi lab narrow particle size distribution (psd) simple and rapid assembly or disassembly limited number of components low energy consumption sterile manufacturing no heat generation no cross contamination variety of available liners to resist abrasion benefits for the cosmetics industries ultra-fine loose and compact powders improved metallic pigments effect perfect skin adherence increased binding effect ultraviolet radiation reflecting properties PSI-12 Air Jet Mill https://www.emcoengineering.co.in/psi-12-air-jet-mill.htm https://www.emcoengineering.co.in/psi-12-air-jet-mill.htm Tue, 12 Jan 2021 00:00:00 +0530 AIR JET MILL - EMCO PSI 12The EMCO PSI – 12 works independently with the process at a constant temperature. The powder is fed at below sonic speeds into the flat cylindrical milling chamber tangentially through a venturi. The system uses compressed air. Once the particles are inside the milling chamber they are accelerated by a series of jets around the perimeter to supersonic speed, in a spiral movement. The micronising effect occurs when the slower incoming particles and the faster particles in the spiral path collide. While centrifugal force retains the larger particles at the periphery of the milling chamber, the smaller particles exit with the exhaust from the center of the chamber.The Particles Size Distribution is controlled by adjusting the 3 main parameters Milling Pressure – the energy used to micronize the product, increasing pressure, increases the micronization effect. Feed Pressure – The energy used to introduce the product into the milling chamber. Feed Rate – the concentration of product fed into the milling chamber, the greater the feed rate, the less the micronization Effect, because particles must have space to achieve proper acceleration and collision.Features of Jet Mill - EMCO PSI 12 Documents to support FDA validation (DQ, OQ, FAT, IQ, PQ) Narrow Particle Size Distribution (PSD) Simple and rapid Assembly OR Disassembly Limited number of components Low energy consumption Sterile manufacturing No heat generation No cross contamination Variety of available liners to resist abrasion Feeding System – MOC SS 316 Vibratory Vfd Controled Screw Type - Volumatric Milling Chamber – MOC SS 316 Diameter 100MM Liners Can Be SS 316, SS 304, PUR (Vulkollan), Ceramic, titanium Nitride etc. Bagfilter System Pneumatic Shaking Bags Reverse Pulse Hepa Filter (If Customer Required) Control Panel Non Flame Proof Flame Proof Plc Based Electro Pneumatic Star OptionSystem fully automated by PLC with full batch reporting integration of PAT technology, on-line particle size analysis can be provided. PSI-18 Air Jet Mill https://www.emcoengineering.co.in/psi-18-air-jet-mill.htm https://www.emcoengineering.co.in/psi-18-air-jet-mill.htm Tue, 12 Jan 2021 00:00:00 +0530 PSI-24 Air Jet Mill https://www.emcoengineering.co.in/psi-24-air-jet-mill.htm https://www.emcoengineering.co.in/psi-24-air-jet-mill.htm Tue, 12 Jan 2021 00:00:00 +0530 PSI-30 Air Jet Mill https://www.emcoengineering.co.in/psi-30-air-jet-mill.htm https://www.emcoengineering.co.in/psi-30-air-jet-mill.htm Tue, 12 Jan 2021 00:00:00 +0530 PSI-42 Air Jet Mill https://www.emcoengineering.co.in/psi-42-air-jet-mill.htm https://www.emcoengineering.co.in/psi-42-air-jet-mill.htm Tue, 12 Jan 2021 00:00:00 +0530 PSI-8 Air Jet Mill https://www.emcoengineering.co.in/psi-8-air-jet-mill.htm https://www.emcoengineering.co.in/psi-8-air-jet-mill.htm Tue, 12 Jan 2021 00:00:00 +0530 AIR JET MILL - EMCO PSI 8The Pharmaceutical jet mill utilizes compressed air to grinding system which rapidly expands to generate a high speed rotation of material which runs below sonic speed. This creates near sonic particle-on-particle collision, generating increasingly smaller particles. Centrifugal force holds larger particles in the grinding rotation area until they have achieved the desired fine particle size. Centripetal force drags the desired particles towards the static classifier where they are allowed to exit upon achieving the correct particle size.Features of Jet Mill - EMCO PSI 8 Documents to support FDA validation (DQ, OQ, FAT, IQ, PQ) Narrow Particle Size Distribution (PSD) Simple and rapid Assembly OR Disassembly Limited number of components Low energy consumption Sterile manufacturing No heat generation No cross contamination Variety of available liners to resist abrasion Feeding System – MOC SS 316 Manual Vibratory Vfd Controled Screw Type - Volumatric Milling Chamber – MOC SS 316 Diameter 100MM Liners Can Be SS 316, SS 304, PUR (Vulkollan), Ceramic, titanium Nitride etc. Bagfilter System Pneumatic Shaking Bags Reverse Pulse Hepa Filter (If Customer Required) Control Panel Non Flame Proof Flame Proof Plc Based Electro Pneumatic Star OptionSystem fully automated by PLC with full batch reporting integration of PAT technology, on-line particle size analysis can be provided. PSI-6 Air Jet Mill https://www.emcoengineering.co.in/psi-6-air-jet-mill.htm https://www.emcoengineering.co.in/psi-6-air-jet-mill.htm Tue, 12 Jan 2021 00:00:00 +0530 AIR JET MILL - EMCO PSI 6Jet mill is widely used in Pharmaceutical, Chemical, Food industry, Cosmetics industries for milling material below 25 microns and up to 1 micron or so. It is used for the Crystalline, Amorphous or Agglomerated products, Colour pigments, heat sensitive products etc. Hard materials milling such as Ceramics, glass etc.Feeding System – MOC SS 316 Manual Vibratory Vfd Controled Screw Type - Volumatric Milling Chamber – MOC SS 316 Diameter 100MM Liners Can Be SS 316, SS 304, PUR (Vulkollan), Ceramic, titanium Nitride etc. Bagfilter System Pneumatic Shaking Bags Reverse Pulse Hepa Filter (if Customer Required) Control Panel Non Flame Proof Flame Proof Plc Based Electro Pneumatic PSI-4 Air Jet Mill https://www.emcoengineering.co.in/psi-4-air-jet-mill.htm https://www.emcoengineering.co.in/psi-4-air-jet-mill.htm Tue, 12 Jan 2021 00:00:00 +0530 AIR JET MILL - EMCO PSI 4Jet mill is widely used in Pharmaceutical, Chemical, Food industry, Cosmetics industries for milling material below 25 microns and up to 1 micron or so. It is used for the Crystalline, Amorphous or Agglomerated products, Colour pigments, heat sensitive products etc. Hard materials milling such as Ceramics, glass etc.Feeding System – MOC SS 316 Manual Vibratory Vfd Controled Screw Type - Volumatric Milling Chamber – MOC SS 316 Diameter 100MM Liners Can Be SS 316, SS 304, PUR (Vulkollan), Ceramic, titanium Nitride etc. Bagfilter System Pneumatic Shaking Bags Reverse Pulse Hepa Filter (if Customer Required) Control Panel Non Flame Proof Flame Proof Plc Based Electro Pneumatic PSI-2 Air Jet Mill https://www.emcoengineering.co.in/psi-2-air-jet-mill.htm https://www.emcoengineering.co.in/psi-2-air-jet-mill.htm Tue, 12 Jan 2021 00:00:00 +0530 Air jet mill - Emco PSI 2The PSI-2 is ideal for clinical trials and scale-ups, especially when extremely small batches of high value products with very low product loss need micronization. The heat sensitive and low melting point materials are easily micronized, micronization takes place due to the collision between the incoming particle and the particle which are already accelerated into the milling chamber creating spiral path. The larger particle of the product get retained at the periphery of the chamber by the centrifugal force and micro particle exit the exhaust air from the center portion of the milling chamber.Features of Jet Mill - Emco PSI 2 No heat created during milling protecting heat sensitive products. An approach to improve drug solubility, dissolution and bioavailability Simple and rapid Assembly OR Disassembly Limited number of components Engineered to avoid risk of cross contamination of milled products High grade materials – AISI type 316L Stainless steel mirror polished to Ra 0.4 microns. Options Volumetric, Vibratory OR Gravimetric feeder, with various hopper dimensions available. Special internal lining: PTFE, PUR (Vulkollan), Ceramic, titanium Nitride. Sanitary rotary valve for production collection. Explosion proof systems. System fully automated by PLC. Documentation to support FDA validation Design Qualification (DQ) Operation Qualification (OQ) Factory Acceptance Test (FAT) Installation Qualification (IQ) Site Acceptance Test (SAT) Performance Qualification (PQ) Rotary Double Cone Vacuum Dryer https://www.emcoengineering.co.in/rotary-double-cone-vacuum-dryer.htm https://www.emcoengineering.co.in/rotary-double-cone-vacuum-dryer.htm Tue, 12 Jan 2021 00:00:00 +0530 Rotary Double Cone Vacuum Dryer Rotating Cone With Vacuum Dryer is high precision low temperature vacuum drying. The Rotated Double Cone Vacuum Dryer’s suitable for drying the material which operates at low temperature, easily oxidized, poisonous in nature. It has high efficiency heat transfer and high speed drying which save energy. Raw materials are dried uniformly and have good quality at low temperature Special Features of Rotary Vacuum Dryer Reduces drying time Total contained process, dust control Efficient Loading and Discharge Choppers / Battles (Lump breaker) give lump free product Easy Openable Charging pot Eliminates need for re-crying of lumps Handing and exposure offal products avoided Easy to clean internal surface, thus ensuring purity of product Dimensions and capacities are approximate and subject to change. Do not use for installation, consult us : Operating capacity s 65% of total volume Standard jacket s Horsepower Is based on bulk density of 50 lbs/ft3 and natural angle response of 45D Rotational speed can be changed based on product characteristics. Standard Drive : A = gear & pinion B = chain & sprockets C = hollow – bore (optional on most models) Rotary Vacuum Paddle Dryer https://www.emcoengineering.co.in/rotary-vacuum-paddle-dryer.htm https://www.emcoengineering.co.in/rotary-vacuum-paddle-dryer.htm Tue, 12 Jan 2021 00:00:00 +0530 The Rotary Vacuum Paddle Dryer is a high efficiency dryer, specially designed for products with high viscosity during drying phase, with high torque requirements. The principle of the Paddle vacuum dryer is its operation through a body, shaft and blades which is fully heated to maximize heat exchange with its blades rotating very close to the wall at low speed for a continuous renewal of the product in direct exchange with the wall.   Features:- Highest Thermal Efficiency, Shortest drying cycles. Repetitive operation, reproducible and easy to scale up Capacities from 50 up to 6.000 liters. Batch-wise Operation. Vacuum levels of 1 mbar. Atmospheric operating pressure. Operation Temperatures up to 350º C. Design according to ASME VIII div.1 – AD-2000 – EN-13445.   Options:- Internally mirror polished Ra ≤ 0.6 µm (Grit 360). Dust filter in the vacuum outlet. Discharge valve with metal to metal seal. Sampling valve. Choppers for braking lumps or balls of product. Cantilever up to 2000 Ltrs Condensation, vacuum and heating system. Hardware and Software for the unit control. Pilot equipment available. FLP option available Air Tray Dryer https://www.emcoengineering.co.in/air-tray-dryer.htm https://www.emcoengineering.co.in/air-tray-dryer.htm Tue, 12 Jan 2021 00:00:00 +0530 The basic working principle of this incredible machine is the continuous circulation of hot air.In the tray dryer, moisture is removed from the solids that are placed in the tray by forced convectional heating.The moist air is removal is conducted partially but in a simultaneous fashion.   Features of Air Tray Dryer All contact parts made of SS 316 as per GMP standard Available in wide range models from 6 to 192 capacity Design for uniform circulation of hot air in the drying chamber Heating cold and fan motor having electrical interlocking for the safety of heating elements Electric/Steam/Thermic Fluid heating system The fresh air inlet and outlet airflow can be adjusted with damper control valve Agitated Nutsche Filter Dryer https://www.emcoengineering.co.in/agitated-nutsche-filter-dryer.htm https://www.emcoengineering.co.in/agitated-nutsche-filter-dryer.htm Tue, 12 Jan 2021 00:00:00 +0530 the filtering, washing and drying " three in one" equipment can be made from ss304, ss316l, ti, hastelloy, ptfe lined or other materials. it can replace the filtering and drying equipments at the same time (such as: vacuum filter, pressure filter, double-cone drying machine and drying box...etc.). it completes the whole process of filtering, washing, drying, solid discharging in the same equipment. it is widely applied in the industries, such as pharmaceutical, chemical engineering, agrochemical, food, etc.filter stage : the separation of filter cake and mother liquid. the thickness of filter cake can reach 500 mm.washing stage : further purification of filter cake, rinse and dehydration of mother liquid remained. mix the lotion and the filter cake via up and down of agitator by layers to make the filter cake slurry finally, then the filter cake can get the full wash. drying stage: dehydrating and drying the filter cake. agitator will scrape filter cake loose by layers while the sidewall; the bottom of filter plate and agitator will heat the filter cake at the same time. moreover, the vacuum inside the equipment will accelerate the evaporating speed; the entered hot nitrogen will take away the damp and accelerate the speed of desiccation.a.stir through clockwise and anticlockwise rotation the agitator shaft is driven by gearbox and motor. and inverter can adjust the rotating speed. the rotation, up and down of the agitator are driven by hydraulic system and regulating valve controls the speed. stir up and down. up and down of the bottom is also driven by hydraulic system. the pump can be controlled by hand or by electric or by pneumatic. main features : economical energy: electrical engineering power is small. cip and sip; sterile by steam (122℃) double-line 0-rings for the seal between bottom plate and vessel, no dead angle, "gmp" designs are suitable for sterilizing and cleaning, attaining an ideal sealing effect. reduce the labor strength of operators, and avoid the pollution of the product, meeting "gmp" Conta Blender https://www.emcoengineering.co.in/conta-blender.htm https://www.emcoengineering.co.in/conta-blender.htm Tue, 12 Jan 2021 00:00:00 +0530 Conta Blender is used mainly for blending of dry powders for capsule plant, for blending and homogenizing of dried granules for tablet production. Conta blender is the latest cGMP concept with an emphasis on the dust-free transfer of powders and granules at different stages from sizing/dispensing to compression/filling of tablets or capsules. The process involves collecting the sized granules in a container, wheeling it to the blender, engage the same with a clamping system, lift and tumble for the pre-validated time in the set number of rotation. These granules can be mixed and lubricated in this blender.   Features of Conta Blender Processing of different sizes of products in a single equipment. Dust-free operation in solid dosage processing area. No risk of defending on extended processing. Containerized transfer of processed material avoiding manual scooping. Octagonal Blender https://www.emcoengineering.co.in/octagonal-blender.htm https://www.emcoengineering.co.in/octagonal-blender.htm Tue, 12 Jan 2021 00:00:00 +0530 The Octagonal Blender is an efficient and versatile blending machine for mixing and lubrication process of dry granules equally. It can be used for pharmaceutical, food, chemical and cosmetic products etc. Octagonal Blender consists of octagon shaped body, rectangular central portion and top and bottom polygonal frustum. It is provided with baffles for fast and efficient mixing, charging port and outlet with butterfly valve. It is very useful machinery for pharmaceutical industry where in gentle blending of dry granules or powder is to be done. Other important feature of this machine is easy to clean in place. The bin charging system can also be incorporated in it which is a dust free closed system for charging and discharging of powders or granules. The powder consumption is comparatively lower than the other similar type of blender. Two third of the volume of the cone blender is filled to ensure proper mixing. The Octagonal blender gives best result for granules due to very slow speed and octagon shape of container. In Octagonal blender the granules from all sides due to the octagonal shape of the product container, hence requirement of RPM is less. Suitable mainly for Crystalline & Granular type material. This type of material gets sufficient continuous movement due to their shape if container has only slow movement and will results in good quality of blending / lubrication of granules. V-Type Mixer https://www.emcoengineering.co.in/v-type-mixer.htm https://www.emcoengineering.co.in/v-type-mixer.htm Tue, 12 Jan 2021 00:00:00 +0530 The V-type blender is used to produce a homogeneous solid to the solid mixture. Mixing is a common process step in the manufacture of products for industries such as healthcare, pharmaceutical, food, chemicals, cosmetics, detergents, colorants, fertilizers, and plastics. Examples of materials or substances mixed in this way include pharmaceuticals, flour for confectionery, refined or white flour, whole wheat flour, flour for coating, dextrins, enzymes, coffee, cocoa, milk powder, chocolate, crème caramel and dessert powder, baby food, custard powder, starches, seeds, pigments, colorants, cosmetics, powdered or granulated plastics, fiberglass, etc. The capacity of 50 to 4200 liters and a useful capacity of 50% of the total. Mixing times vary between 3 and 15 minutes depending on the mixture. The unit incorporates a guard rail with electrical safety. The unit is manufactured in AISI 316 quality for all parts in contact with the product and AISI 304 for the supports and the rest of the equipment. Tube Heat Exchanger https://www.emcoengineering.co.in/tube-heat-exchanger.htm https://www.emcoengineering.co.in/tube-heat-exchanger.htm Tue, 12 Jan 2021 00:00:00 +0530 Shell & Tube Type Condenser is used to condense the vapor emerges out during the operation. It mainly works through condensing the vapors flow through tubes where they are treated with cooling water over external surface.A condenser is a device that converts vapor into the liquid state whereas a heat exchanger is a device that is used for heat recovery also to transfer heat from two fluids. Heat exchanger only heat is transferred without phase change and heat is transferred along with the phase change in the condenser.There are three types of condensers: air-cooled, water-cooled and evaporative. Air-cooled Water-cooled Evaporative Heat is transferred via solid material (conduction), liquids and gases (convection), and electromagnetic waves (radiation). Heat is usually transferred in a combination of these three types and seldomly occurs on its own. Shell Heat Exchanger https://www.emcoengineering.co.in/shell-heat-exchanger.htm https://www.emcoengineering.co.in/shell-heat-exchanger.htm Tue, 12 Jan 2021 00:00:00 +0530 Shell & Tube Type Condenser is used to condense the vapor emerges out during the operation. It mainly works through condensing the vapors flow through tubes where they are treated with cooling water over external surface.A condenser is a device that converts vapor into the liquid state whereas a heat exchanger is a device that is used for heat recovery also to transfer heat from two fluids. Heat exchanger only heat is transferred without phase change and heat is transferred along with the phase change in the condenser.There are three types of condensers: air-cooled, water-cooled and evaporative. Air-cooled Water-cooled Evaporative Heat is transferred via solid material (conduction), liquids and gases (convection), and electromagnetic waves (radiation). Heat is usually transferred in a combination of these three types and seldomly occurs on its own. Chemical Vessels https://www.emcoengineering.co.in/chemical-vessels.htm https://www.emcoengineering.co.in/chemical-vessels.htm Tue, 12 Jan 2021 00:00:00 +0530 stainless steel tanks https://www.emcoengineering.co.in/stainless-steel-tanks.htm https://www.emcoengineering.co.in/stainless-steel-tanks.htm Tue, 12 Jan 2021 00:00:00 +0530 Fabrication of SS 316 and SS 304 Tanks for pharma and chemicals and other types of Vessels based on the requirement of the process. Ointment Plant https://www.emcoengineering.co.in/ointment-plant.htm https://www.emcoengineering.co.in/ointment-plant.htm Tue, 12 Jan 2021 00:00:00 +0530 We offer Ointment plants that are ideal for the preparation of ointment - cream. Our high-quality Ointment Plant offers easy cleaning and completely untouched process that reduces the chances of contamination. It comes with pre-mixing wax and water phase vessels along with the main manufacturing vessel. Moreover, our Ointment plant vessels are made of SS316L and designed in compliance with cGMP norms.   Features of Ointment Plant : Easily cleanable and completely contained process, hence less chance of contamination. All contact parts made of Stainless Steel 316L and non-contact part SS 304 material. Complete cover lifting arrangement to facilitate cleaning at the time of product change over. Especially semi-contra & Double contra designed anchor with flexible Teflon scrapers. The plant is provided with pre-mixing wax and water phase vessels and the main manufacturing vessel. The main vessel is provided with a slow speed anchor agitator for mixing and a bottom high-speed homogenizer for emulsifying. Variable speed drive provided for main anchor assembly for different speeds. Jacketed vessels for heating/cooling processes. Specially designed inline filters can also be provided to ensure proper filtration. Vacuum Powder Transfer System https://www.emcoengineering.co.in/vacuum-powder-transfer-system.htm https://www.emcoengineering.co.in/vacuum-powder-transfer-system.htm Tue, 12 Jan 2021 00:00:00 +0530 EMCO VTS technology provides innovative solutions for automated transfer, dosing and packaging of powders by means of vacuum and pressure. VTS with its unique filtration concept makes the only vacuum dense-phase system that functions at optimum levels when handing ultra-fine, sticky and adhesive powders. VTS* (Vacuum Transfer System) Dust Free Filling and discharging Packaging Dosing No product retention No particle damage Easy to clean Vibro Sifter https://www.emcoengineering.co.in/vibro-sifter.htm https://www.emcoengineering.co.in/vibro-sifter.htm Tue, 12 Jan 2021 00:00:00 +0530 The Vibro Sifter offered by us is high-class equipment that has a circular gyratory screen which is used to separate the mass composition of solids from solids. liquid from solid and for gradation of materials as per particle sizes, having a very wide range of user-friendly applications. Our Vibro Sifter is available with a wide range of possible screen size (mesh) options for multiple deck separation is also possible.   Features of Vibro Sifter : All contact parts made of SS 316L as per cGMP standard Easy dismantling and cleaning Faster output at low power consumption High Degree of surface finish Double deck arrangement can be provided Safe earthing system Chemical Reactor https://www.emcoengineering.co.in/chemical-reactor.htm https://www.emcoengineering.co.in/chemical-reactor.htm Tue, 12 Jan 2021 00:00:00 +0530 A Reactor is a process vessel used to carry out a chemical reaction. The design of the reactor depends upon the thermodynamics and kinetics of the chemical reactions. Types of Reactors - Most Basic types of chemical reactors are tanks with Jacket OR Limpet along with insulation. These can be either Batch or Continuous Reactors. Emco Provided reactors in SS 316L, Hastelloy C22, SS 304. Multi Mill https://www.emcoengineering.co.in/multi-mill.htm https://www.emcoengineering.co.in/multi-mill.htm Tue, 12 Jan 2021 00:00:00 +0530 Operates on the principle of variable force swing beaters having both knife and impact edges rotating within a selected screen to get the required size reduction.   Multi mill machines are widely used for wet and dry granulation, pulverization etc. These machines find application in pharmaceutical, chemical, bulk drug, cosmetic, dyestuffs and food processing industries.   Salient features of Multi Mill : Machine Portable on Castor wheels. High output. The direction of the Blade can be Revers for Hammer or Knife operation. Multiple combinations of Screens / Speeds / Number of Blades.  Variable Frequency Drive for multiple speeds. Higher Screen opening area for Higher Throughput. Easy Dismantling and Cleaning of all Components reducing. Production Downtime and Increasing Productivity. Ball Mill https://www.emcoengineering.co.in/ball-mill.htm https://www.emcoengineering.co.in/ball-mill.htm Tue, 12 Jan 2021 00:00:00 +0530 ball mills are one of the most precise, reliable and cost effective methods of fine grinding solids in either a wet or dry state. ball mills are referred to by many names including pebble mills, tube mills and attrition mills, but no matter what the nomenclature they all operate on the same efficient principle. a horizontal cylinder is rotated at a predetermined speed that sets the balls into a tumbling and cascading motion which impact the solids in a very predictable and controllable fashion. because the process takes several hours, the particles will not only be finely milled, but will exhibit a narrow particle size distribution. tumble milling is efficient and puts more energy into milling and less into wasted friction which both reduces contamination and eliminates temperatures spikes. for very heat-sensitive products, a cooling jackets can be provided for temperature control. scale-up of tumble mills benefits greatly from the fact that they become more efficient with increasing size. tumble mills are designed for each application, taking into consideration all of the solids characteristics and whether the solids will be discharged wet or dry. features : high efficiency – due to the relatively slow rotational speed but large mass of media, more of the energy goes into milling and less wasted as heat. narrow particle distribution – solids milled in tumble mills are normally so fine and consistent in size that it’s rare to require classification. repeatable results – mill operating parameters including rotational speed, media size and milling duration can be independently controlled with known effect on the final results. low temperature – because of the high efficiency of milling and low heat generation, the solids will not be exposed to high temperatures. for extremely heat sensitive products, cooling jackets can be provided on the mill cylinder. chemical containment –solids are sealed and contained inside the mill, protecting the environment and operators. predictable scale up – scale up from small to large mills is very predictable. ball milling is one of the few unit operations that actual improve in performance and efficiency with increasing size. the abbe slice mill is the same as the product mill and can replicate all mill operating parameters but with very little product. CO Mill https://www.emcoengineering.co.in/co-mill.htm https://www.emcoengineering.co.in/co-mill.htm Tue, 12 Jan 2021 00:00:00 +0530 Co Mill is used for Dry and Wet Milling OR Size reduction of wide range of products. It’s suitable for standalone as well as online milling. Features : Low speed design allowing for inherently gentle action on the product resulting in optimum particle granularity, low heat, low noise, minimal fineness and consistent, high quality end product can be used on heat sensitive products, high capacities, fully customizable to many different application and process stream Advantages as compared to other Milling Equipment. The output of co mill is near to the size of sieve used approx. 80%-90%, whereas in multi mill it is 1/3 of the sieve used The fineness generated are on a lower side as compare to other mills Heat generation in co mill is comparatively very low as it works on forced pressure Other mills have more of dusting as compared to co mill Output of co mill is more than any other mills.